Lucozade Ribena Suntory: Demand Planning

Client Overview

Region

UK & Ireland

Industry

Beverage Manufacturing

Challenges

Results

1. Challenge Overview

The planning process was fragmented and misaligned across functions. Without a consistent forecasting approach or sales team engagement, the business faced operational inefficiencies and poor production visibility.

No Standardized Forecasting Process

Each team used its own method, making collaboration difficult and forecasts unreliable.

  • Lack of unified sales forecasting methods across teams

  • No consensus on demand figures, leading to planning misalignment

Sales Not Involved in Forecasting

Commercial teams were disconnected from planning cycles, missing critical market and promo input.

  • Limited engagement from commercial teams in planning

  • Missed insights on promotions and market shifts

Operational Inefficiencies

  • Without visibility into upcoming events or a consistent forecast, production and inventory control suffered.

    • Poor visibility of upcoming promotions

    • Unreliable production scheduling and higher inventory levels

2. Solution

To fix the disconnect, we implemented a structured forecasting process supported by SAP APO. The solution focused on enabling collaboration, improving visibility, and building trust through clarity and exception-based planning.

Standardized Forecasting Framework

We unified the approach across teams to ensure consistency and transparency in how demand was forecasted.

  • Designed a unified process for sales forecasting across all product categories
  • Created alignment between forecasting tools and roles across teams

New Demand Planning Calendar

A visual, time-bound structure was introduced to bring clarity to demand cycles and promotion alignment.

  • Introduced a structured calendar and planning flow

  • Included sales event markers and promotion inputs

Simplified Sales Collaboration

We made it easier for sales teams to engage in forecasting using checklists and role clarity.

  • Rolled out checklists to streamline demand reviews with sales teams

  • Established clear roles and meeting rhythms

Exception-Based Planning Logic

To reduce noise and focus effort, alerts and KPIs helped teams prioritize where attention was most needed.

  • Implemented alerts and exception handling for more focused reviews

  • Created KPIs and reporting structure to track forecast quality

3. Results

Forecast Accuracy Up by 9%

Introducing a consistent planning process, along with better sales integration, led to a measurable improvement in forecast reliability across the business.

One Forecasting Method for All

With a shared demand calendar and aligned process, planners across all categories now follow a single, structured approach, reducing confusion and improving efficiency.

Trust in the System Restored

By simplifying workflows and embedding exception-based logic, confidence in SAP APO increased, and the planning system is now widely trusted by the business.

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